Manufacturing
Marketing & Product Development
Our product development department very smartly relies upon ongoing research & development methods to excel in all phases of emerging global fashion trends which help us present our latest developments in International Exhibitions to attract new clients as well as retaining the existing customer.
The feed backs we get through global interactions help our marketing department to work on competitive markets changing trends and emerging needs.
Our R&D Team keeps on experimenting with variety of fabric developments by applying latest knitting technologies, color schemes and combinations to ensure and offer new development to the clients to keep them aligned with our innovative skills.
Manufacturing
State of the art machinery, highly skilled team and quality environment has helped us to meet the globally accepted quality standards which has not only put us across with leading brands of the world but also equipped us to maintain the superior capabilities to retain and expand our customer base.
From quality inspection of fabric stage to the finished goods packing, each step in production process is a smart combination of human and automation skill.
Knitting
Our skilled quality inspection team minutely inspects the fabric, a flawless inspection process is ensured to make the whole production process hassle free for speedy and timely deliveries.
Mr. Fabrics Inspection Area is equipped with latest fabric inspection machines which are used by highly skilled fabric quality team. Each fabric roll is examined based on globally accepted 4 point inspection system and then evaluated for certain physical tests based on customer requirements. All the inspected fabric rolls are then moved to designated area of ready to cut fabric in controlled environment for relaxation before issuance to cutting.
Fabric Inspection
Our skilled quality inspection team minutely inspects the fabric, a flawless inspection process is ensured to make the whole production process hassle free for speedy and timely deliveries.
Mr. Fabrics Inspection Area is equipped with latest fabric inspection machines which are used by highly skilled fabric quality team. Each fabric roll is examined based on globally accepted 4 point inspection system and then evaluated for certain physical tests based on customer requirements. All the inspected fabric rolls are then moved to designated area of ready to cut fabric in controlled environment for relaxation before issuance to cutting.
Cutting
At Mr Fabrics, cutting department responsibly cuts fabrics and feeds to the sewing department for onward stitching process.
- Our cutting department is equipped with auto spreaders.
- Cutting is processed through latest Gerber Technologies Software system and digital plotters to reduce wastages and enhance quality of cut panels.
- Cutting department carefully cuts fabrics and feeds to the sewing department for onward stitching process.
- Daily cutting capacity is planned on the basis of daily feeding for orders from different customers.
- The cutting department head leads the complete team including cutters, spreaders, quality checkers and helpers for sorting, ply numbering and bundling.
- Every step is monitored through physical presence of quality auditors and camera control room to avoid possible mistakes.
Printing and Embroidery
Since printing and embroidery processes are based on minute precision therefore we, at Mr. Fabrics, have set-up yet again the State of the art machinery along with professionally skilled and experienced technicians to look after the whole process, every single piece is seen through a critical lens, the minor faults are even not ignored and a reproduction is done for the same to keep up with the desired standards.
From color codes in printing to the thread count in embroidery, the measurable standard practices are keenly followed.
Sewing
Our stitching facility contains fully automated machines which produce defect-free garments to ensure quality production with a capacity to produce 200,000 garments per month.
- There are dedicated sewing lines which help us to run different styles simontenously with maximum efficiency.
- Each line has the daily production capacity ranges from 1200 to 1500 pcs a day.
- AQL 2.5 quality system is followed to ensure quality in lines.
- Each line has dedicated staff for quality inspections to guide & assist the machine operators.
Finishing and Packing
Finishing department at Mr. Fabrics comprises of steam suction press tables, Thread suction devices and inside out turners for removal of moisture and hanging threads from the ready garments.
Garment is then inspected in a clock wise manner by skilled quality inspectors to ensure the quality and final presentation.
Each unit has independent quality auditors to conduct random audits for final verification of the packed products based on customer required AQL standards.
Warehouse
Before finished goods are transferred to Warehouse, It is mandatory to pass shipment through strictly monitored Metal Free Zone ensuring the safety of end consumer.
- Once the goods pass through MFZ, the shipments are moved to fully secured company’s warehouse which is monitored 24/7 by the dedicated security personals.
- Ware house storage capacity is to keep around 50000 units.
- Raw Material and finished goods warehousing are divided into 2 compartments, we have Hi-Tech software managed ware housing with stock-in and stock-out procedures and customer’s order wise raw material is stacked with coding in the system.
- The scanning process is carried out even at the level of carton packing of the finished goods to avoid shortage or excess in the respective orders of different customers.
- This smart warehouse management system also ensures us to deliver the finished goods as per the time lines set for shipping.
